Slip Ring Rotary Joint for Construction Machinery
Crane
WD0410-450-02S
WD0320-350-03S
4*30A+3*10A+2*5A+2*CANBUS
3*30A+3*5A+3*CANBUS
Features
• Waterproof reach IP65(IP67)
• Transfer power, signal, throttle signal, CAN bus signal, etc. can integrate encoders
• Used for 12T~200T crane
• Seismic strength ≥ 4.5G
Truck Mounted Crane
WD0210-300
3*30A+5*10A+2*5A
Features
• Waterproof performance, reach IP65
• Suitable for installation in small space
Excavator
WD07025
Flow hole: Φ 25
Medium hydraulic: Oil
Working speed: ≤5RPM
Working temperature: -30 ℃~+100 ℃
X1, working pressure: 0.6Mpa, maximum pressure: 1.1Mpa
X2-X3, working pressure: 35Mpa, maximum pressure: 42Mpa
Telescopic Boom Lift
WD0220-510
6*10A+8*2A
Features
• IP65 protection level
• Stable product performance with extremely low failure rate
Fire Truck
WD0602-200
Slip Ring with Rotary Joint
Electrical slip ring:16*2A
Hydraulic oil rotary joint
X1-X2 Flow hole: Φ 18
X3-X6 Flow hole: Φ 8
Working speed: ≤5RPM
Working temperature: -30 ℃~+80 ℃
Design pressure: 30Mpa
Stacker Reclaimer
WDAMP33T
Number of circuits: 33
Rated voltage: 690VAC/24VAC
Rated current: 3*1000A+30*signal
Working Speed: 0-5rpm
Protection level: IP65
Features
• Option for explosion-proof design
We use electrical slip ring transfer power and signals between stationary and rotating parts. Slip ring consists a series of conductive rings and brushes that allow for continuous electrical connection despite rotation. Rotary joint also called rotary union or swivel joint, transfer fluids and air (such as hydraulic oil or water) between rotating and stationary parts.
If you’re looking for slipring and rotary joint for construction machinery. WayDun technology may help you. They have experience and products for cranes, excavators, truck mounted cranes, telescopic boom lift, fire trucks, stackers and reclaimers, etc.
Electrical slip ring for crane
An electrical slip ring allow crane boom and other rotating parts to move freely. Generally transfer electrical power and control signals(CANBUS).
Functions and Benefits:
Continuous Electrical Connection
Power Transfer: Powering for truck crane’s equipment
Signal Transfer: Allow for uninterrupted transmission of control signals, data and CANBUS between different parts of the crane.
Rotational Flexibility
360 Degree Rotation: Rotating booms or other components that need to move freely while maintaining electrical connections
Preventing Cable Wear
Reduced Friction: By using a slip ring, cables do not bending or twisting which reduces wear and tear and prolongs the life of the cables.
Key Features to Consider
Number of Circuits
Power and Signal Circuits: Determine how many circuits are required based on the crane’s electrical needs. This includes both power circuits and any signal or communication circuits.
Current and Voltage Ratings
Load Capacity: Ensure the slip ring can handle the maximum current and voltage requirements of your crane’s electrical systems.
Environmental Protection
Sealing and Durability: Cranes operate in various environmental conditions, including exposure to dust, moisture and extreme temperatures. Choose a slip ring with appropriate sealing and protection to withstand these conditions.
Size and Mounting
Physical Dimensions: Slip ring should fit within the available space on the crane and mount securely.
Maintenance Requirements
Consider how easy to maintain or replace the slip ring if necessary. Some designs allow for easier maintenance than others.
Applications in Cranes
Tower Cranes
Boom Rotation: Electrical slip rings are used in tower cranes to maintain electrical connectivity as the boom rotates, allowing for continuous operation of lighting, sensors and control systems.
Truck Cranes
Various Functions: In truck cranes, slip rings manage the power and signals for various functions, including the crane’s boom, winches and other rotating parts.
Slip Ring for Truck Mounted Crane
Truck-mounted crane slip ring transfer electrical power. Sometimes also go through signals. Here’s a comprehensive guide on what to consider when selecting and using a slip ring for Truck mounted crane:
Functions and Importance
Continuous Electrical Connectivity
Power Transfer
Facilitates the transfer of electrical power to rotating parts of the crane, such as the boom or winches.
360-Degree Rotational Movement
Allows the crane’s boom turn continuously without losing electrical connection.
Prevent Cable Damage
When using a slip ring, the cables and wiring do not bending or twisting.
Key Features to Consider
Number of Circuits
Power Circuits
The crane’s operational need how many circuits.
Current and Voltage Ratings
The slip ring can handle the current and voltage levels required by crane’s electrical systems.
IP Protection
The slip ring should be designed to outside harsh environments.
Dimensions
Size and Mounting should fits within the available space on the truck crane.
Maintenance and Durability
Ease of Maintenance: Choose a slip ring that is easy to maintain and replace if necessary. Some designs offer easier access for maintenance or replacement.
Applications in Truck-Mounted Cranes
Boom Rotation
Electrical slip rings in truck-mounted cranes handle the power for the boom’s rotation and movement.
Winch and Hoist Systems
Signal transmission for winch and hoist systems, ensuring smooth operation and control.
Rotary Joint Excavator
Excavator hydraulic rotary joint is important for the efficient operation of various hydraulic functions, including the movement of the boom, stick and bucket.
Benefits and Functions
Hydraulic Fluid Transfer
As we need the smooth operation of hydraulic functions, rotary joint allows for the continuous flow of hydraulic fluid while rotating.
360-Degree Rotation
Designed to support continuous rotation, allowing the excavator’s boom and other rotating components to move without losing hydraulic connection.
Prevents Hose and Pipe Wear
By providing a rotational connection, the rotary joint reduces the risk of damage and extending their lifespan.
Key Features to Consider
Number of Passages
Single and Multi-Passage, multi-passage joints can handle multiple hydraulic circuits simultaneously.
Pressure and Temperature Ratings
In order to make reliable operation under working conditions. Excavator’s hydraulic system rotary joint should consider pressure and temperature conditions.
Material and Construction
Select materials that are compatible with the hydraulic fluids and can withstand the harsh operating environment of an excavator. Common materials include high-strength metals and composites.
Size and Mounting
Fit and Installation: The rotary joint fits within the available space on the excavator and is compatible with the mounting requirements. Proper installation is crucial for optimal performance.
Sealing and Leak Prevention
Looking for rotary joints with robust sealing mechanisms to prevent fluid leaks and long-term reliability. Quality seals also help in maintaining pressure and flow rates.
Applications in Excavators
Boom and Arm Movement
The rotary joint transfers hydraulic fluid to the boom and arm, allowing for controlled movement and operation.
Swing Mechanism
It supports the hydraulic system of the swing mechanism, enabling the upper structure of the excavator to rotate relative to the undercarriage.
Choosing the Right Rotary Joint
Consult with Suppliers
Work with rotary joint manufacturers or suppliers who specialize in hydraulic components. They can provide valuable guidance based on the specific requirements of your excavator, including pressure ratings, size and fluid types.
Customization
In some cases, custom rotary joints may be required to meet specific operational or design needs. Discuss your requirements with the supplier to explore customization options.
Telescopic Boom Lift Slip Ring
Slip ring for telescopic boom lift is a vital component that facilitates the transfer of electrical signals and power. Make various electrical systems on the boom lift to function properly while allowing for the boom continuous movement.
Please refer to the crane slip ring guide.
Fire Truck Slip Ring Rotary Joint
In a fire truck, slip ring rotary joint can be used in various applications such as for rotating lights, cameras or other equipment that requires continuous rotation while maintaining electrical connectivity.
Key considerations for selecting
Load and Current Rating
Slip ring can handle the electrical load and current requirements of equipment. Fire trucks may have high-power equipment, so it’s essential to choose a slip ring that can manage these demands safely.
Durability
Fire trucks operate in challenging environments, including extreme temperatures, vibrations and exposure to water and dust.
Size and Space Constraints
Fire trucks have limited space, so the slip ring rotary joint must fit within the available area without interfering.
Signal Types
Customized slip rings can handle various signal types.
Rotational Speed
Ensure the slip ring can operate effectively at the speeds involved in your specific application.
Compatibility
Verify that the slip ring rotary joint is compatible with the existing systems and connectors on the fire truck.
Manufacturer Support
Choose a reputable manufacturer that offers good technical support and service. Especially for custom or complex requirements.
Stacker Reclaimer Slip Ring
A power slip ring for stacker reclaimer is good for transferring electrical power. Stackers and reclaimers are used in bulk material handling, typically in industries like mining and manufacturing. Due to they involve significant rotation and movement.
Select and Design Stacker Reclaimer Slip Ring
Power Rating
Current and Voltage
Stackers and reclaimers often deal with high power loads, so the slip ring must be rated accordingly.
Number of Circuits
Depending on the complexity of the stacker reclaimer, you might need a slip ring with multiple circuits to handle different types of electrical signals and power requirements.
Mechanical Specifications
Rotational Speed
Slip ring can operate effectively at the rotational speeds of the stacker reclaimer.
Size and Mounting
Easy mount and integrate with existing systems.
Environmental Conditions
Temperature Range
Choose a slip ring that can operate within the temperature ranges of the working environment.
Dust and Moisture Protection
Since Stacker reclaimer operate in dusty and potentially wet environments. So the slip rings should appropriate sealing to protect against ingress of dust and moisture.
Durability and Maintenance
Wear Resistance
Since stackers and reclaimers are subjected to harsh operational conditions. So reduce wear and tear is good.
Maintenance Needs
Slip ring require minimal maintenance and offers easy access for servicing if needed.
Electrical Performance
Contact Materials
Carbon brush slip ring is reliable electrical performance with minimal resistance.
Signal Integrity
Ensure that the slip ring maintains signal integrity for any data transmission needs.
Safety Standards
Compliance
Particularly in heavy-duty and industrial applications. The slip ring complies with relevant safety and industry standards
Customization
Tailored Solutions
If the standard slip rings don’t meet your needs, consider working with a manufacturer to develop a custom solution that fits your specific requirements.
Consult with Manufacturers
Reach out to manufacturers specializing in industrial slip rings. Companies like Moog, WayDun or Rotac.
Technical Support
Choose suppliers who offer robust technical support to help with installation, troubleshooting and maintenance.